How to Choose the Right Aerator Plate (Aeration Trough)

Selecting the appropriate aeration pad or aeration channel for a specific pneumatic conveying system requires comprehensive consideration of material characteristics, system parameters, equipment installation, and other factors. The specific selection methods are as follows:

 • Consider material characteristics ◦ Particle size: For fine powdery materials that are easy to fluidize, such as cement raw meal or fly ash, aeration pads or channels with good air permeability can be selected. If the material has a larger particle size or irregular particle shape, higher air permeability and larger pore sizes may be required to ensure adequate fluidization. 

 • Consider system parameters ◦ Conveying capacity: Select the appropriate specifications of aeration pads or channels based on the conveying capacity requirements of the pneumatic conveying system. Generally, the larger the conveying capacity, the greater the area or number of aeration pads or channels required. For example, for systems with high conveying capacities, multiple aeration pads can be used in combination, or wider aeration channels can be selected. ◦ Operating pressure: Understand the system's operating pressure to ensure the selected aeration pad or channel can withstand it. The design pressure of the aeration pad or channel should be higher than the system's operating pressure to ensure equipment safety and stability. ◦ Compressed air flow rate: Compressed air flow rate is one of the key factors affecting material fluidization. Based on material characteristics and conveying capacity, calculate the required compressed air flow rate and select aeration pads or channels that can provide sufficient air flow.

 • Consider installation location and space ◦ Installation location: If the aeration pad or channel is installed at the bottom of a silo, consider the silo's shape and dimensions, as well as the location and number of discharge outlets. For flat-bottom silos, aeration channels can be evenly arranged; for conical-bottom silos, aeration pads can be installed at the cone bottom. ◦ Space constraints: If the installation space for the pneumatic conveying system is limited, choose compact aeration pads or channels that occupy minimal space. For example, small aeration pads or embedded aeration channels can be selected.

 • Consider equipment material and quality ◦ Material: The material of the aeration pad should have good air permeability, wear resistance, and corrosion resistance. Common materials include silicon carbide and stainless steel. Silicon carbide aeration pads offer high strength and wear resistance, making them suitable for conveying most powdery materials; stainless steel aeration pads provide better corrosion resistance and are suitable for conveying corrosive materials. ◦ Quality: Choose reliable aeration pads or channels by evaluating factors such as manufacturing processes and brand reputation. High-quality aeration pads or channels should have good sealing, uniform air permeability, and a long service life.